LED Motorcycle Tail Light







I'm building an improved taillight for my motorcycle.  Instead of an incandescent bulb and reflector, I'm using 80 high-brightness red LEDs. This offers four advantages:

The Bike
I don't have any cute kid pictures to show off, so until then, I've just got a picture of my bike instead.  It's a Ducati 999 in front of the Rocky Mountains... about a block from my house:

Ducati 999 in front of the Rocky Mountains
Ducati 999 - click for enlargement



Build Pictures
Here's the gallery of my build pictures, showing the new brake light and how it's made.


Initial Evaluation
I used a professional light meter from my office to compare three vehicles -- my car, the stock bike brake light, and the new brake light.  I tried to find the legal requirements, but it seems that the law states vehicles must follow the SAE (Society of Automotive Engineers) standards -- and it costs $200 to get this standard. I think that all laws should be free to read (and freely distributed), so any help in getting this standard would be appreciated. I noticed that most cars are fairly close in brightness, so I just used my car as a reference -- that's not perfect because I don't know exactly how it should be measured.

I made four measurements for each condition: Each light had a bright spot and darker spots, and appeared differently when viewed directly from behind (on-axis) versus from an angle (off-axis).


brightness comparison chart
Some observations:
Uniformity:
Brightness:

Comparison

Cameras don't realy have the dynamic range to compare the brightnesses of these lights, but the pictures are still fun. You can tell that the illumination is more even than the bike, but in real life the bike has a much more pronouced "hot spot" in the center.

Ducati LED Tail light comparison, 0.3 A
0.3 Amps - About evenly matched (brake lights)
Ducati LED Tail light comparison, 1.4 A
1.4 Amps - Maximum output.


Technical Details
The LEDs I used are the Superflux LEDs by Lumileds (now Philips).  The specific part numbers are HPWT-BH00-F4000 and HPWT-MH00-G4000, and the run about $0.45 each.

I haven't posed a schematic yet, but it's fairly simple. I still have not picked the resister values to set the brightnesses -- I'll probably do that this winter.


Future Design Goals
I want to incorporate a light sensor in to the design. This would allow for brighter-than-usual operation during the day (so I can be more visible), but normal operation at night (so I don't blind people).  I've also got an idea for a microcontroller to do some extra stuff...

My next measurements will be:
- a side-by-side comparison with my car to make sure I've got a comfortable night-time brightness.  (done, above)
- a stand-alone daylight test to see how much brighter I can make it on sunny days, where I intend to do most of my riding. (not done yet)




Other things I've done ...